High-Precision Automated Solution for Aluminum Alloy Wire End Rounding
Automated straightening and cutting system for vibration damper production
The Automatic Round-End Forming Machine is specially designed for the end-rounding process of aluminum alloy wires in the power and communication industries. By combining electrical and pneumatic control systems, and driven by a servo motor and precision screw-driven slider system, this machine automatically rounds the ends of aluminum alloy wires. Capable of 24-hour continuous operation, the equipment ensures that product ends are smooth, deburred, and free of defects, making it an essential tool for the precise processing of preformed aluminum alloy strands.
Micro-level positioning accuracy for flawless end rounding
Continuous production capability with minimal downtime
High-speed processing for maximum throughput
eets industry standards for quality and safety
| Parameter | Specification |
|---|---|
| Applicable Wire Material | Aluminum alloy wire (outer diameter 7.8mm) |
| Operation Mode | 24-hour continuous operation |
| Single Cycle Time | ≤3 seconds |
| Compressed Air Pressure | 0.4-0.8MPa |
| Power Supply | 3-phase 380V / single-phase 220V, 50Hz |
| Rated Power | 2KW |
| Operating Temperature Range | 0-40°C |
| Humidity Range | 60-95% RH |
| Control System | Mitsubishi PLC + Weintek HMI |
| Servo System | Haide Servo System |
| Positioning Accuracy | ±0.1° |
| Noise Level | Complies with national production equipment noise standards |
Industrial applications for steel strand processing
Used for manufacturing tension clamps, suspension clamps, and other electrical fittings that require precise end rounding of aluminum alloy wires. Ensures reliable performance in high-voltage transmission lines.
Essential for producing communication line hardware where precise end treatment prevents signal interference and ensures long-term reliability in various environmental conditions.
Applied in catenary system components for electrified railways, where vibration resistance and precision are critical for continuous power supply to moving trains.
Used in lightning protection and grounding systems for large buildings, where corrosion resistance and electrical conductivity are essential for safety and performance.
Technical differentiators and manufacturing benefits
Unlike conventional manual or semi-automatic methods, our Automatic Round-End Forming Machine offers:
Our machine incorporates several unique engineering features:
Our team provides fast technical support, detailed product information, and customized machine solutions for your production needs.
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Nantong Xingang Machinery Co., Ltd. is a nationally certified high-tech enterprise specializing in preformed wire grip equipment and smart manufacturing solutions.