Designed for precision cutting, round-end processing, and polishing of aluminum alloy wires used in preformed armor rod manufacturing.
How the Automatic Round-End Forming Process Works
After the operator loads the aluminum alloy wire into the fixture, the machine automatically performs clamping, positioning, precision cutting, round-end processing, and polishing in a single processing cycle.
The integrated machining process produces smooth and well-rounded wire ends with consistent quality, providing reliable preparation for subsequent preformed line products manufacturing.
Produces smooth and consistent rounded ends with stable machining quality.
Mechanical transmission combined with precision cutting tools delivers accurate round-end machining with stable and repeatable processing performance.
Completes automatic clamping, positioning, cutting, and polishing in a processing cycle of up to 6 seconds per wire, improving production efficiency.
Quick blade replacement simplifies maintenance and minimizes production downtime.
| Parameter | Specification |
|---|---|
| Application | Round-end processing for preformed line products |
| Applicable Material | Aluminum Alloy Wire |
| Single Cycle Time | ≤6 seconds |
| Compressed Air Pressure | 0.3–0.4MPa |
| Power Supply | 3-phase 380V / single-phase 220V, 50Hz |
| Rated Power | ≤1.2kW |
| Processing Method | Mechanical Transmission + Precision Cutting |
| Surface Finish | Smooth and Well-rounded |
| Control System | Mitsubishi PLC + Weintek HMI |
| Servo System | Haide Servo System |
| Positioning Accuracy | ±0.1° |
| Noise Level | Complies with applicable industrial equipment noise standards |
Applications in Preformed Line Products Manufacturing
Round-end processing of aluminum alloy wires before preformed armor rod forming.
Precision cutting and polishing to prepare smooth, rounded wire ends.
Suitable for use as an independent processing station in a preformed armor rod production line.
Fixtures and blades can be configured according to confirmed wire diameter and processing requirements.
Designed to improve machining quality, production efficiency, and operational reliability.
Designed with practical control functions to support stable operation, accurate round-end processing, and convenient machine adjustment.
Touchscreen Parameter Settings : The touchscreen interface allows operators to configure key machining parameters according to different production requirements.
Machine status indicators and operating controls help ensure stable processing and convenient machine operation.
Contact us for machine specifications, tooling recommendations, and customized solutions for your aluminum alloy wire processing requirements.
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Nantong Xingang Machinery Co., Ltd. is a nationally certified high-tech enterprise specializing in preformed wire grip equipment and smart manufacturing solutions.