Double-Head Helical Stranding Machine

High-efficiency automated equipment for synchronized dual-head stranding of preformed wires, metal fittings, and aluminum alloy wires with precision angle control and industrial-grade reliability.

 

Product Overview

The Double-Head Helical Stranding Machine is a high-efficiency device specifically designed for the stranding of preformed wires, metal fittings, aluminum alloy wires, and other wire products. Featuring synchronized dual-head stranding, automatic reset positioning, and precise angle control, this machine significantly enhances production efficiency and precision.
Equipped with an intelligent control system, the machine automates the entire process from forward/reverse stranding switch, tension release, automatic compression positioning, to safety stop, offering high precision and efficiency in wire processing. Widely used in industries such as electric power, telecommunications, hardware processing, and metal materials manufacturing.

Double Power Automatic Pre Twisted Wire Stranding Machine

Advanced Stranding Technology

±1° Precision Control

PLC system ensures stranding accuracy within ±1° for consistent quality

Dual-Head Synchronization

Simultaneous dual-head operation with independent drive systems

Automatic Tension Control

Electric + pneumatic combination for automatic clamping and release

Safety First Design

Infrared safety light curtains and emergency stop functions

Technical Specifications

Technical Specifications

ParameterSpecification
Control SystemWeinview vs. Mitsubishi
Stranding ModeSingle-head/Dual-head switchable
Angle Control Precision±1°
Stranding Speed0-1 turn/second
Air Pressure Requirement0.5-0.6 MPa
Power SupplyAC 380V / 50Hz
Operating ModeAutomatic/Manual dual modes
Cycle Time3-6 seconds per cycle (adjustable)
Safety FeaturesInfrared safety light curtains + Emergency stop function
Material CompatibilityAluminum alloy wire, copper wire, preformed strands, and other metal wires
Tension SystemElectric + Pneumatic combination control
Drive SystemDual independent motors

Applications & Industries

Versatile solutions for diverse industrial applications across multiple sectors

Power Transmission

Manufacturing of preformed armor rods, tension clamps, and suspension clamps for overhead power lines. Ensures consistent quality for critical electrical infrastructure components.

Telecommunications

Production of communication line clamps and ADSS fiber optic preformed armor rods. Maintains precision for reliable network infrastructure.

Rail Transit

Fabrication of electrified railway contact network clamps. Withstands high-vibration environments while maintaining structural integrity.

Hardware Manufacturing

General metal wire processing for various hardware components. Adaptable to different product specifications and batch requirements.

Competitive Advantages

High-Precision Angle Control

Advanced PLC system independently controls forward, reverse, and reset angles with ±1° precision, ensuring consistent stranding quality across all production batches.

Automatic Tension & Compression

Combined electrical and pneumatic control system enables automatic material clamping, loosening, and resetting operations for seamless production flow.

Intelligent Operation Interface

User-friendly touchscreen HMI allows real-time parameter adjustment and monitoring, simplifying operation while maintaining precise control.

Dual-Head Independent Drive

Flexible single-head/dual-head mode switching accommodates various product specifications and production requirements.

Comprehensive Safety Protection

Infrared safety light curtains and emergency stop functions ensure operator safety during all machine operations.

Industrial-Grade Construction

Robust steel frame and high-quality components guarantee reliable performance under continuous industrial operation conditions.

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Nantong Xingang Machinery Co., Ltd. is a nationally certified high-tech enterprise specializing in preformed wire grip equipment and smart manufacturing solutions.

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