High-precision automated solution for efficient manufacturing of preformed armor rods for suspension clamps, strain clamps, and more in power transmission lines.
Precision Engineering for Power Transmission
Our equipment integrates cutting-edge automation technology with robust mechanical design to ensure consistent, high-quality output while fully complying with stringent industry standards. The system’s modular architecture allows for seamless integration into existing production workflows while providing the flexibility to adapt to varying production requirements.
Key engineering innovations include a dynamic compensation system that effectively counters material springback, ensuring consistent forming accuracy. The flexible feeding system supports simultaneous processing of multiple wire types, while the advanced PLC control system provides real-time monitoring and adjustment capabilities.
With production speeds reaching 1.5 meters per second and forming accuracy maintained within ±2mm, this production line delivers measurable improvements in throughput, quality consistency, and operational efficiency. The reduction in scrap rates and minimized manual intervention translate directly to significant cost savings and enhanced ROI for our clients.
Forming accuracy up to ±2mm, fully compliant with DL/T 763-2001 standard
Supports galvanized steel wire, aluminum-clad steel wire, aluminum alloy wire, and copper-clad ste
PLC control with integrated touchscreen HMI for simple, intuitive operation
Operating speed range of 0-1.5 m/s for both small-batch and large-scale production
| Parameter | Specification |
|---|---|
| Forming Speed | 0 - 1.5 m/s |
| Wire Diameter Range | Galvanized Steel Wire/Aluminum-clad Steel Wire: 1.67 - 5.2 mm Aluminum Alloy Wire: 1.78 - 9.27 mm |
| Forming Accuracy | ±2 mm |
| Control System | PLC Programmable Controller + Touch Screen |
| Compliance Standard | DL/T 763-2001 |
| Rated Voltage | AC380V, 3P+PE |
| Production Capacity | 0-2000 sets/shift (GDE-35 as example) |
Versatile solutions for diverse industrial applications across multiple sectors
Manufacturing suspension clamps and strain clamps for high-voltage overhead transmission lines, ensuring reliable power distribution across national grids.
Production of ADSS/OPGW preformed strands for fiber optic cable networks, providing essential infrastructure for modern communication systems.
Manufacturing contact network clamps for electrified railway systems, ensuring stable power supply for high-speed and urban rail networks.
Production of lightning protection and grounding preformed strands for large-scale building projects, enhancing safety and compliance.
Superior forming accuracy of ±2mm compared to conventional equipment, ensuring consistent product quality that fully complies with industry standards.
Unique capability to process multiple wire materials including galvanized steel, aluminum-clad steel, aluminum alloy, and copper-clad steel wires.
Industrial-grade PLC control with intuitive HMI interface provides precise parameter control and real-time monitoring unavailable in basic equipment.
Our team provides fast technical support, detailed product information, and customized machine solutions for your production needs.
Connect with us and talk with our Professional engineer
Nantong Xingang Machinery Co., Ltd. is a nationally certified high-tech enterprise specializing in preformed wire grip equipment and smart manufacturing solutions.