Preformed Armor Rods Automatic Forming Production Line

Complete automatic production line for manufacturing preformed armor rods with high efficiency, stable forming accuracy, and continuous production.

Product Overview

Designed for continuous manufacturing of preformed armor rods used in power transmission applications.

The Preformed Armor Rod Automatic Forming Production Line is designed for continuous manufacturing of preformed armor rods used in power transmission applications.

It integrates wire pay-off, forming, high-speed cutting, collection, and control into one automated production line, providing continuous and stable manufacturing for preformed line products.

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Key Features

High-Precision Forming

Forming accuracy up to ±2mm, fully compliant with DL/T 763-2001 standard

Multi-Material Compatibility

Supports galvanized steel wire, aluminum-clad steel wire, aluminum alloy wire, and copper-clad ste

Advanced Automation

PLC control with integrated touchscreen HMI for simple, intuitive operation

High-Efficiency Production

Operating speed range of 0-1.5 m/s for both small-batch and large-scale production

Technical Specifications

Technical Specifications

ParameterSpecification
Forming Speed0 - 1.5 m/s
Wire Diameter RangeGalvanized Steel Wire/Aluminum-clad Steel Wire: 1.67 - 5.2 mm
Aluminum Alloy Wire: 1.78 - 9.27 mm
Forming Accuracy±2 mm
Control SystemPLC Programmable Controller + Touch Screen
Compliance StandardDL/T 763-2001
Rated VoltageAC380V, 3P+PE
Production Capacity0-2000 sets/shift (GDE-35 as example)

Applications & Use Cases

Versatile solutions for diverse industrial applications across multiple sectors

Power Transmission

Manufacturing suspension clamps and strain clamps for high-voltage overhead transmission lines, ensuring reliable power distribution across national grids.

Telecommunications

Production of ADSS/OPGW preformed strands for fiber optic cable networks, providing essential infrastructure for modern communication systems.

Rail Transit

Manufacturing contact network clamps for electrified railway systems, ensuring stable power supply for high-speed and urban rail networks.

Construction

Production of lightning protection and grounding preformed strands for large-scale building projects, enhancing safety and compliance.

Competitive Advantages

Precision Engineering

Superior forming accuracy of ±2mm compared to conventional equipment, ensuring consistent product quality that fully complies with industry standards.

Material Versatility

Unique capability to process multiple wire materials including galvanized steel, aluminum-clad steel, aluminum alloy, and copper-clad steel wires.

Reliable Industrial Components

Siemens PLC, Delta inverter, and Schneider electrical components ensure stable long-term production.

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Nantong Xingang Machinery Co., Ltd. is a nationally certified high-tech enterprise specializing in preformed wire grip equipment and smart manufacturing solutions.

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